๐งช [Plant Simulation Study #03] – Automated Packaging & Palletizing Line Demo
๐ฌ Overview
In this post, I’m excited to introduce the third demo in my Plant Simulation series.
This model demonstrates an automated packaging and palletizing process and builds upon the previous demo by incorporating 3D CAD-based modeling on a larger and more complex layout.
If you're preparing for advanced 3D modeling in Plant Simulation, this is a great next step.
๐ฏ Objective
- Learn how to create reusable equipment libraries using 3D CAD.
- Simulate a full packaging-to-palletizing line.
- Implement AMR logic based on custom method triggers.
๐ ๏ธ Key Features & Tools
- Core Functions: Method, Station, Graphic Animation
- Additional Logic: AMR integration, conditional routing, frame-based duplication
- Modeling Focus: Multi-stage layout design using reusable frames
๐ฅ Demo Video
Watch the full simulation demo on YouTube:
๐ https://youtu.be/n-zxL_FZdNQ
๐ฆ Simulation Flow & Structure
| Process Flow | Part → Conveyor → Station → Box → Palletizing → AMR (triggered by conditions) |
| Routing Strategy | Fixed Sequence |
| Modeling Concept | Frame-based modular equipment setup |
| Extra Logic | AMR dispatch via Method, repetitive task handling |
๐ง Implementation Steps
1. Layout Configuration
- Set up your 3D layout and arrange the process stations.
2.Station Setup with Logic
- Build individual stations similar to how you created robots in previous demos.
- Use commands like _3D.getObject("").moveTo(x, y, z) or _3D.Pose("PoseName") for basic 3D animations.
3. AMR Call Logic
- Create a Method that monitors specific conditions and triggers the AMR to pick up completed pallets.
๐ Analysis & Takeaways
โ Frame-Based Design Efficiency
By designing equipment as frames, you can easily duplicate and scale your model.
For example, if six identical stations are required, you can simply copy the frame object.
๐ Process Interaction Modeling
This demo goes beyond individual equipment modeling—it's about creating a harmonized process system with interaction between multiple modules.
๐ค Conditional AMR Integration
AMR (Autonomous Mobile Robot) logic was introduced and linked to method triggers.
In this demo, only the basic structure is implemented, but it can be expanded in future AMR-specific projects.
๐ง Final Thoughts
This demo marks a transition from simple equipment modeling to system-level simulation design.
Instead of focusing on isolated units, we’re now building scalable systems where multiple elements interact dynamically.
When learning Plant Simulation, I recommend progressing through the following levels:
- Foundation: Method, Station, and Attribute basics
- Intermediate: Frame duplication, conditional logic
- Advanced: Full-line simulation with automated flow and logistics
Take it one level at a time — from parts to plant — and build your confidence through practice!